The first 200 lines.
The Airlander 10, the world's largest aircraft.
Engineers have taken some of the best elements
from helicopters, aircraft,
and, of course, airships
and wrapped them together in something
that could be a complete game-changer.
To take aviation to new heights...
What we're hoping to show with this aircraft
is that we can move to a whole 'nother level of performance.
...engineers had to look to the pioneers of the past...
Whoo-hoo! This is so cool!
I love it! Wow!
...to make the impossible possible.
captions paid for by discovery communications
since the birth of aviation,
aerospace engineers have been creating aircraft
that have pushed the boundaries
to access as many places as possible across the planet.
But there are some locations and operations
that aircraft have yet to conquer.
One of the things we really want to be able to do
would be some fairly niche operations
that no other aircraft in the world could do...
Things like long-range disaster relief
or search and rescue.
For test pilot Simon Davies,
accessing the world's most remote regions
requires aircraft that can fly for days
and land anywhere.
For those sort of operations, you want something
that behaves a bit like a helicopter...
That can land, take off, offload cargo, or refuel
without any fixed infrastructure.
You what something that's like a helicopter,
but that can go further.
Engineering journalist Justin Cunningham
is at a former military air base in Bedfordshire, England,
to investigate an altogether new breed of aircraft.
This is Cardington airfield, home to a set of aircraft
that we thought have been all but extinct,
consigned to the history books.
But a group of engineers here want to change all that
with this...
...the Airlander 10.
This mammoth engineering marvel
is the largest aircraft in the world.
Its design is an aeronautical masterpiece.
Airlander 10 is actually a hybrid aircraft,
which means it combines elements of being a helicopter...
...a normal aeroplane...
...and also, the obvious one being an airship.
At a massive 300 feet long and 140 feet wide,
it's the size of a football field.
Using fixed-wing helicopter and lighter-than-air technology,
Airlander 10 dwarfs everything in the skies.
With a 1.3 million-cubic-foot frameless material hull
and hypersensitive pressure control,
this hybrid aircraft can stay airborne,
fully crewed, for five full days.
Four fixed and rotational turbo-charged diesel engines
propel and maneuver the craft in any direction,
and a cargo hold beneath the hull
has enough capacity for an 11-ton payload.
And its inflatable skids
allow the vessel to land anywhere, even water.
It's not like anything else anybody's done in aerospace
for 50 or 60 years.
Airlander's structure is completely unique,
and building it posed colossal engineering challenges,
particularly in inflating the gigantic hull.
The inflation of the hull is absolutely critical
to the structural integrity of the aircraft.
To fly safely,
the gas inside the Airlander's frameless hull
must not only maintain the ship's structure
and provide buoyancy,
but it must also be non-flammable.
But achieving this would've been impossible
without the chance discovery of helium.
In 1617, father Francesco Lana de Terzi
came up with an invention
that rightly served the title of "airship."
Hee-hee!
But his dream never became a reality.
Ohh...
In 18th century France, the Montgolfier brothers
noticed how their washing bellowed
when it was drying over a fire.
Ooh!
And in 1793, they launched the first human-made flight
with living passengers...
A sheep called Montauciel... A duck...
And a rooster.
Cock-a-doodle...
But when they tried it with humans,
the dangers of a midair bonfire became apparent.
Zut alors!
That same year, fellow French brothers the Roberts
launched the first manned hydrogen-gas filled balloon.
Nah, nah, nah-nah, nah!
Hydrogen balloons and blimps became all the rage,
but their flammability meant they were always vulnerable.
Uh-oh.
Fortunately, a solution wasn't far away.
Aah!
Mechanical engineer Dan Dickrell is in Kansas
to find out how the accidental discovery of helium
on America's great plains changed airship safety forever.
The problem with early airships
is they were filled with hydrogen.
Here, I have some hydrogen.
What I'm going to do is introduce this hydrogen gas
into a solution of soapy water.
As the gas comes out, it creates bubbles.
These bubbles will be filled with hydrogen.
Now if I free these bubbles from its container,
we see... ah... they float away,
which is great for airships.
But there's one significant problem... fire.
This time, we're going to introduce a source of flame.
And let's watch what happens.
Here we go.
Whew! all right.
Hydrogen is very flammable.
However, in 1903, the tiny town of Dexter, Kansas,
unintentionally stumbled upon a solution.
The 19th century had seen an economic boom
in the mining of flammable gas
for lighting, heating, and cooking.
And speculative drilling had hit a source of a new gas
that spewed out millions of cubic feet
of the stuff each day.
The town thought it had a potential fortune on hand.
The people of Dexter,
they were planning to celebrate the discovery
with an elaborate "lighting of the well" ceremony.
The thought was a pillar of flame would rise up
and light the sky for miles around.
But when the time came to ignite the well...
The gas just wouldn't burn.
Samples of this mysterious non-flammable gas
came to chemistry professors Hamilton P. Cady
and David Mcfarland.
At the university of Kansas,
they made an astonishing discovery.
They concluded that the mystery gas was about 2% helium,
a substance which had been thought
to only exist on the sun.
Not only that, in fact, further research concluded
that helium here on earth underneath the great plains
existed in almost unlimited quantities.
And during world war I, when the U.S. government
replaced the highly-flammable hydrogen for its airships
with a non-flammable gas,
helium finally took off, and for good reason.
As the people of Dexter found so many years ago,
helium... It just won't burn.
Both buoyant and non-flammable,
the military declared helium a critical war material,
and this made safe airship travel possible.
Today, the helium that lies under my feet here
in the great plains is used in everything,
from nuclear reactors to laser beams.
If not for that chance discovery in a tiny Kansas town
so long ago, the world that we know today
might be a very different place.
Airlander's engineers have used
a staggering 1.34 million cubic feet of this breakthrough gas...
...helium,
to inflate the world's biggest aircraft.
Despite being filled with helium,
its net weight is around a ton,
something like the size of a small car.
And the reason they have done that
is they get this maneuverability and stability
that you just wouldn't get otherwise.
And it also means they only need to provide about a ton of thrust
to get this thing airborne.
The helium maintains the aircraft's shape
and creates buoyancy,
and drawing on fixed-wing aircraft designs,
the Airlander's unique elliptical hull
acts as an air foil,
which creates 40% of Airlander's lift.
We're demonstrating that,
by using lighter-than-air technology,
mixing it with other technologies,
we can move to a whole 'nother level of efficiency.
This aircraft is going to show capabilities
that no other aircraft have got.
Airlander 10 is pushing the boundaries
of aeronautical technology,
but for this aircraft to join the greats of aviation history,
its engineers had to face many more challenges...
Just look at this place.
This is somewhere where history truly was made.
This is hangar "Y."
...to produce more impossible engineering.
The hybrid airship Airlander 10 is the world's largest aircraft.
Built for endurance, this 300-foot-long megaship
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